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KERONE INDIA
Office :B/10,Marudhar Industrial Estate,H.P. Gas Godown Lane,Goddev Fatak road,
Bhayander(E),Mumbai-401105
Tel : +91-22-28150612
Email-Id : info@kerone.com
Hydraulic Jigger :
 
For Scouring, Bleaching and Dyeing using various dyes like Vat, Reactive or sulphur. Tensionless dyeing, no center selvedge variation, no tailing effect. Machines are available from 1600mm to 3400mm working width in different capacities.
Technical Data (Roller face width 200 cms).
Model
K500
K800
K1100
K1400
SUPER JUMBO
Capacity
100 Kgs
250 Kgs
500 Kgs
1000 Kgs
2000 Kgs
Batch Dia (mm)
500
800
1100
1400
2000
Fabric Tension (kg)
3-20
3-30
5-50
5-50
5-70
Hydraulic Power Pack Unit (kw)
2.2
3.75
5.6
11.25
15
Direct Heating
Yes
Yes
Yes
Yes
Yes
Indirect Heating
with external heat exchanger
Yes
Yes
Yes
Yes
Yes
Selvedge Shifting
No
Yes
Yes
Yes
Yes
Pressurised Vapour
Escape Arrangement
No
No
Yes
Yes
Yes
Batching Motor
No
Yes
Yes
Yes
Yes
Overall Dimensions
(W x L x H) mm
1100 x 3000 x 1930
3000 x 3800 x 2200
3500 x 3900 x 2300
3900 x 3900 x 2300
4700 x 3900 x 2300
 
 
        Salient Features
Stainless Steel construction closed type jigger with pneumatically operated doors. For Y500 Model, door opening is manual with gas spring
Hydraulic Drive to both rollers as well as for batching/ loading motor. Hydraulic Unit controlled by VFD system connected to the power pack which saves energy by about 40% on the installed power.
Liquor circulation system is provided along with a shell and tube type heat exchanger and a filtering system.
Indirect type heating avoids dilution of the liquor and maintains the temperature of the bath more accurately. Self cleaning continuous rotary filters are offered for scouring worsted fabrics with high fluf.
Liquor circulation pump is also provided with a VFD wherein the speed of circulation can be controlled depending on the process i.e. lower circulation speed in dyeing as compared to high speed in scouring/ washing.
Hood is with heating arrangement to avoid condensation.
Water spraying arrangement by nozzles for efficient rishing.
Automatic back and forth pendulum type oscillations avoid unbalancing of the batch when the machine is idle. Both semi automatic and fully automatic versions are available with PLC.
Semi automatic version has automatic reversal and tension control, auto speed, auto temperature control, water filling and drain, pendulum mode.
Fully automatic version has volumetric inlet of fresh water (programmable to control the liquor ratio precisely), linear or at will dosing of dyes and chemicals, automatic reversal, auto temperature, auto speed control, drain, filling, sampling, process steps and complete recipe management for reproducibility.
Process steps right from loading to unloading can be programmed with operator calls for sampling.
Unique software ensures uniform dyeing with no center selvedge variation or tailing. Complete programmable software provides history of alarms, recipe management for process repeatability.
With a cluster of jiggers, complete system can be provided with remote monitoring and data acquisition software. Individual machines can be controlled as well as total efficiency of all the machines can be monitored from a single point. Dosing of dyes and chemicals directly from the color kitchen as well as downloading and monitoring recipes on each machine can be easily done from a single interface. Utility consumption data and production reports along with other MIS reports can be generated.
 
 
 
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  Created By Kerone Copyright @2014 All Right Reserve